Introduction to shuttle car dense storage system

Shuttle car dense storage systemIt is an efficient, high-density, and low-cost storage method. Compared with traditional storage methods, intensive storage can further save space, increase personnel numbers, and be safer, with more efficient inbound and outbound storage. Therefore, it is increasingly favored and chosen by more and more customers.

Dense storage is mainly composed of shuttle shelves, shuttle cars, forklifts, or elevators, with shuttle cars being the most essential unit.

   The biggest feature is high space utilization, high system flexibility, and the ability to combine freely. Compared with traditional shelves, shuttle car shelves do not require reserved forklift aisles between them, greatly saving space. Compared with through shelves, the storage capacity is equivalent, but there is no need for forklifts to drive inside the aisle. Only the shuttle car needs to be placed on the aisle guide rail, and the shuttle car completes the storage and retrieval of goods. Greatly protect the safety of personnel and improve the efficiency of operations. Its space utilization rate reaches over 85% and can meet the job requirements of first in first out (FIFO) or first in first out (FILO).

The shuttle operation is flexible and can be used in conjunction with forklifts to achieve semi automation of the warehouse, or in conjunction with stacker cranes or mother vehicles to achieve full automation of the warehouse.

Characteristics of tray shuttle system

1. Improve space utilization efficiency. Fully utilizing the vertical space of the warehouse, the storage capacity per unit area is much larger than that of traditional warehouses, and the storage capacity per unit area is 4-7 times that of flat warehouses.

2. Improve inventory management and achieve first in, first out or last in, first out of materials. Classify and arrange the goods in an orderly manner, and arrange the inbound and outbound paths reasonably to avoid human errors in sorting, scheduling, and other operations. At the same time, improve work efficiency, optimize the entire warehousing system, and achieve time-saving, labor-saving, and cost-effective results.

3. Save human resource costs, various automation equipment has replaced a large number of manual operations, greatly saving human resource costs. Intelligent three-dimensional warehousing is expected to save more than 60% of labor costs, achieving cost reduction and efficiency improvement.

4. Through intelligent management of informatization and automation, the entire process can be automated, and the system can automatically post accounts, achieving synchronization between accounts and time, ensuring accurate and timely information, and accelerating the operation speed of warehousing and logistics.

5. Enhance the overall image of the enterprise and improve its comprehensive strength. Compared to traditional warehouses where goods are placed haphazardly, three-dimensional warehouses have neat and orderly placement, standardized management, and accurate data, which can have a certain effect on enterprise promotion and enhance the overall strength of the enterprise.

The shuttle car is the core component of the system, and its variety directly affects the customer's final user experience. The safety, equipment stability, and load capacity of the shuttle car are all crucial. Therefore, in order to achieve good usage results, it is particularly important to choose high-quality shuttle cars to achieve dense storage.

Compared with mainstream domestic brands, the Bitano heavy-duty shuttle has the following core advantages:

1. The designed load capacity is 2000KG, and both the walking and lifting motors exceed 1000W, far exceeding the level of peers.

2. The shuttle car meets market standard guide rails and non-standard guide rails, and can be customized for research and development

3. All fault information of the shuttle car can be displayed through the remote control

4. The battery is 48V-40AH, and the battery cells are produced by Samsung in South Korea

5. The shuttle car is equipped with automatic detection of the tray ahead, and in the event of a collision, the shuttle car automatically recognizes and immediately stops

6. The shuttle car has front and rear safety protection and collision avoidance functions, ensuring that the motor of the shuttle car will be instantly powered off and can be quickly reset through the remote control when it collides with external forces (people or objects)

7. The shuttle car has functions (inbound, continuous inbound, outbound, continuous outbound, tallying, inventory, task counting, manual function, fault alarm), and the distance between adjacent pallets can be automatically set through the remote control, with a range of 30-300mm

8. The shuttle wheel material is polyurethane, and 8 wheels are configured for loads greater than 1200KG.

9. Car rescue function: If any shuttle car malfunctions, it can be rescued by other shuttle cars

10. The shuttle car is equipped with photoelectric switches and distance sensors from top brands such as Germany/Japan